Ua hoʻopuka kekahi luna hoʻokele kūʻai ʻo Sunrise Mining ma Peru i kahi RFP Q4 2024 no 1,200 mau kiko bakeke moʻo V51TL Esco Super V no ka mea ʻeli PC800LC-8 e hana ana i ka hana ʻeli keleawe, a ua kuhikuhi ka RFP i ka "lost-wax investment casting only, ISO 8062-3 CT6 dimensional tolerance, no one casting or forging, OEM replacement for Esco V51TL." Ua hāpai ka hui ʻenekinia Join Machinery i 2 mau kaʻina hana hoʻolei moho (lost-wax V51TL Join Machinery vs one-cast V51TL domestic), a ua loiloi ka hui kūʻai i nā moho 2 ma o kahi hoʻāʻo kahua 60 lā me 60 mau niho no kēlā me kēia pūʻulu. Ma hope o 60 mau lā: ua hāʻawi ka pūʻulu lost-wax i ka ± 0.3 mm dimensional tolerance (CT6), Ra 6.3 μm surface roughness, 6,200 cycles fatigue life, a me 0.5% shrinkage porosity, ʻoiai ua hāʻawi ka pūʻulu one-casting i ka ± 1.5 mm dimensional tolerance (CT11), Ra 25 μm surface roughness, 2,800 cycles fatigue life, 5 surface defects (8.3% defect rate), a me 1 niho i haki mai ka hoʻokomo ʻana o ke one. Ua lanakila ka pūʻulu lost-wax i ka loiloi ma nā pae hoʻohālike mining 5 āpau (tolerance + surface + fatigue + defect rate + total cost per hour). ʻO kēia ka hihia hoʻāʻo keleawe mine 2-batch × 60-day e hoʻomālamalama ana i ka lost-wax casting ma ke ʻano he kaʻina hana nui no 70% o ke kūʻai ʻana i nā ʻāpana GET ma ʻEulopa a me ʻAmelika ʻĀkau.
ʻO ka hoʻoholo hoʻolei hoʻopukapuka nalowale vs. hoʻolei one ka hoʻoholo koʻikoʻi loa 1 i ke kaʻina hana kūʻai ʻāpana GET, a pili ke koho ʻana i ke kaʻina hana hoʻolei i 5 mau anakahi ma lalo: (1) ka hoʻomanawanui dimensional no ISO 8062-3 (CT6 vs CT11 = 5x ʻokoʻa hoʻomanawanui), (2) ka ʻoʻoleʻa o ka ʻili no ISO 1302 (Ra 6.3 vs 25 μm = 4x ʻokoʻa maʻemaʻe), (3) ke ola luhi ma lalo o ka hoʻouka cyclic (6,200 vs 2,800 mau pōʻaiapuni = 2.2x ʻokoʻa ola), (4) ka helu kīnā no kēlā me kēia hoʻouna (0.5% vs 8% = 16x ʻokoʻa helu kīnā), a me (5) ka huina kumukūʻai no kēlā me kēia hola hana ($0.84 vs $0.93 = 10% ka hoʻemi ʻana o TCO ʻoiai he 60-90% ke kiʻekiʻe o ke kumukūʻai mua). Hoʻoholo pū nā ana 5 i ka waiwai kūʻai niho bākeke no kēlā me kēia ʻāpana, a ʻo nā ana 5 ke kumu no ka matrix kūʻai hiʻohiʻona 5 dimensional (coarse / fine / thin-wall / thick-wall / complex-shape). Ua kākoʻo ka hui ʻenekinia Join Machinery i 32 mau RFP kūʻai mining ma ʻEulopa a me ʻAmelika ʻĀkau i nā makahiki 16+ i hala o ka ʻike hoʻokuʻu aku i nā ʻāpana GET, a ua hōʻoia nā RFP 32 i ka hoʻolei wax nalowale ma ke ʻano he Join Machinery paʻamau no 70% o nā kūʻai ʻāpana GET kiʻekiʻe.
E pili ana i ka Mea Kākau.ʻO Xin Jack ke Luna Hoʻokele Kūʻai Kūʻai ma Ningbo Yinzhou Join Machinery Co., Ltd., kahi mea hana kūikawā o nā ʻāpana GET (Ground Engaging Tools) me nā niho bākeke, nā ʻaoʻao ʻoki, a me nā mea hoʻololi no nā mea ʻeli a me nā lako kūkulu. Ua hoʻokumu ʻia i ka makahiki 2006, lawelawe ka ʻoihana i nā mākeke ʻEulopa a me ʻAmelika me 16 mau makahiki o ka ʻike hoʻokuʻu aku, e hui pū ana me nā lama alakaʻi honua e like me BYG, JCB, a me NBLF. Hoʻomaʻamaʻa ʻia kēlā me kēia huahana i ka mana maikaʻi mai ka mea maka a hiki i nā waiwai i hoʻopau ʻia, e hōʻoiaʻiʻo ana i ka hana kumukūʻai kiʻekiʻe loa no nā mea kūʻai aku kūkulu honua a me ka mining. Ke ʻole ʻo ia ma ka papahele hale hana e nānā ana i ka laina hoʻohālike wax, ke pane nei ʻo ia i nā RFP kūʻai mining - maʻamau i loko o 24 mau hola.
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ʻO ka hoʻolei hoʻopukapuka nalo-wax vs. ka hoʻolei one - hoʻohālikelike kumu hana 5-ʻanuʻu
ʻO ke kaʻina hana hoʻolei hoʻopukapuka nalo-wax (i kapa ʻia hoʻi he hoʻolei pololei a i ʻole ka hoʻolei hoʻopukapuka) e pili ana i 5 mau ʻanuʻu e hana ai i kahi niho bakeke: (1) ka hoʻokomo ʻana i ke ʻano wax ma 70-80°C wax heheʻe i loko o kahi make alumini pololei e hana i ke ʻano niho bakeke; (2) ka hōʻuluʻulu ʻana i ke ʻano wax ma ka hoʻopili ʻana i nā ʻano wax he nui i kahi sprue wax waena e hana i kahi lāʻau; (3) ke kūkulu ʻana i ka pūpū keramika ma ke kuʻu ʻana i ka lāʻau wax i loko o ka slurry keramika + ka uhi stucco no 6-8 mau papa ma luna o 24-48 mau hola e kūkulu i kahi pūpū keramika 8-12 mm; (4) dewaxing ma ka hoʻomehana ʻana i ka pūpū keramika i loko o kahi autoclave ma 150°C e hoʻoheheʻe i nā wax āpau, e waiho ana i kahi ʻōmole keramika hakahaka; (5) ka ninini ʻana o ka metala heheʻe ma 1,550-1,650°C kila alloy i loko o ka pūpū keramika i hoʻomehana mua ʻia, a ukali ʻia e ka hoʻomaʻalili a me ka wehe ʻana i ka pūpū. ʻO ke kaʻina hana 5-ʻanuʻu e hana i kahi niho bakeke me ka hoʻomanawanui dimensional CT6 a me Ra 6.3 μm roughness ʻili.
ʻO ke kaʻina hana hoʻolei one e pili ana i 5 mau ʻanuʻu e hana ai i kahi niho bākeke: (1) ka hana ʻana i ke ʻano ma ke kumu kūʻai haʻahaʻa o ka lāʻau a i ʻole ka plastic master pattern; (2) ka hana ʻana i ka ʻōmole one ma ke kau ʻana i ke one silica i hoʻopaʻa ʻia i ka lepo a puni ke ʻano i loko o kahi ʻōmole; (3) ka wehe ʻana i ke ʻano ma ka hoʻokaʻawale ʻana i ka ʻōmole a me ka wehe ʻana i ke ʻano e waiho i kahi lua one; (4) ka ninini ʻana o ka metala i hoʻoheheʻe ʻia ma 1,400-1,500°C alloy steel i loko o ka ʻōmole one, a ukali ʻia e ka hoʻomaʻalili ʻana; (5) ka haki ʻana o ka ʻōmole one ma ka haʻalulu ʻana i ka hoʻolei ʻana e wehe i ka ʻōmole one, e waiho ana i kahi hoʻolei niho bākeke ʻino. ʻO ke kaʻina hana 5-ʻanuʻu e hana i kahi niho bākeke me ka hoʻomanawanui ʻana o ka dimensional CT11 a me ka ʻoʻoleʻa o ka ʻili Ra 25 μm.
ʻO ka papa hoʻohālikelike hana 5-lālani nalowale vs one ma lalo nei e hōʻike ana i nā ʻanuʻu hana 5 no kēlā me kēia hana a me nā lako hana 5 e pili ana, ka manawa, a me nā palena hopena. ʻO ka papa 5-lālani ka kuhikuhi maʻamau Join Machinery no ka hoʻohālikelike hana hoʻolei ʻana, a ua kuhikuhi ʻia ka papa 5-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM.
| Kaʻina hana | Hoʻolei wax nalowale | Ke hoʻolei ʻana i ke one | ʻOkoʻa o nā lako | Ka hopena o ke kumukūʻai |
|---|---|---|---|---|
| 1. Hoʻohālike / wax | Hoʻokomo wax ma 70-80°C | Hoʻolālā lāʻau / plastik | Mīkini hoʻokomo wax vs wili lāʻau | +$6-8 / ʻāpana (wax + pūpū) |
| 2. ʻAhahui ʻōmole | Pūpū keramika (6-8 papa) | ʻŌpala one (paʻa i ka lepo) | ʻO ka lopako hoʻoluʻu vs ka mīkini kāwili one | +$2-3 / ʻāpana (pālolo) |
| 3. Wehe ʻana i ke ʻano hoʻohālike | Hoʻoheheʻe ʻana i ka autoclave ma 150°C | Ka hoʻokaʻawale ʻana o ka ʻōmole | Ka mea hoʻokaʻawale ʻōmole Autoclave vs. | +$1 / ʻāpana (autoclave) |
| 4. Ka ninini ʻana i ka metala | 1,550-1,650°C kila hao | 1,400-1,500°C kila hao | Ka umu wela kiʻekiʻe | +$2-3 / ʻāpana (ikaika) |
| 5. Wehe ʻana i ka ʻōpala | Haʻalulu pūpū + hoʻopau ʻana | Hoʻoluliluli one + wili ʻana | Papa haʻalulu vs. lulu | +$1-2 / ʻāpana (hoʻopau ʻana) |
Hōʻike ka papa hoʻohālikelike hana 5-lālani ma luna i nā ʻanuʻu hana 5 a me nā ʻokoʻa lako a me nā kumukūʻai 5 e pili ana. Hōʻike ka papa 5-lālani he kiʻekiʻe ke kumukūʻai mua o ka hoʻolei ʻana i ka wax i nalowale i kēlā me kēia ʻanuʻu (+$12-17 no kēlā me kēia ʻāpana), akā hāʻawi ka hoʻolei ʻana i ka wax i nalowale i ka 2.2x lōʻihi o ke ola luhi a me ka 16x haʻahaʻa o ka helu kīnā. ʻO ka papa 5-lālani ke kumu no kaniho bākeke hoʻolei pololeikoho huahana, a ua kuhikuhi ʻia ka papa ʻaina 5-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ka pane RFP kūʻai mining. Hōʻike pū ka papa ʻaina 5-lālani i ka injection wax + ceramic shell ma ke ʻano he 2 mau mea hoʻokele kumukūʻai nui no ka hoʻolei wax nalowale.
ISO 8062-3 CT6 vs CT11 pae hoʻomanawanui — papa hoʻomanawanui 8-pae no nā niho bākeke
Ua wehewehe ke kūlana honua ISO 8062-3 i 16 mau māka hoʻomanawanui hoʻolei (CT1 a CT16) ma muli o ke kaʻina hana hoʻolei a me ka mea, a ʻo nā māka hoʻomanawanui 8 maʻamau no ka hoʻololi ʻana i ka niho bākeke OEM ʻo CT4 / CT5 / CT6 / CT7 / CT8 / CT9 / CT10 / CT11. ʻO ke kūlana hoʻomanawanui CT6 (± 0.3 mm) ke kūlana no ka hoʻolei hoʻopukapuka kālā nalowale e like me ISO 8062-3, a ʻo ke kūlana hoʻomanawanui CT11 (± 2.4 mm) ke kūlana no ka hoʻolei one e like me ISO 8062-3. ʻO ka papa hoʻomanawanui 8-pae ka kuhikuhi maʻamau Join Machinery no ka kikoʻī hoʻomanawanui hoʻolei, a ua kuhikuhi ʻia ka papa hoʻomanawanui 8-pae e ka hui kūʻai mining i ka wā o ka loiloi mea hoʻolako.
Hōʻike ka papa helu hoʻomanawanui 8-lālani ma lalo nei i nā helu hoʻomanawanui 8 a me nā waiwai hoʻomanawanui 8 e pili ana, ke kaʻina hana hoʻolei, a me ka hoʻopili ʻana o ka niho bākeke. ʻO ka papa 8-lālani ka kuhikuhi maʻamau Join Machinery no ka kikoʻī hoʻomanawanui ISO 8062-3, a ua kuhikuhi ʻia ka papa 8-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM.
| Papa hoʻomanawanui | Hoʻomanawanui piha | Kaʻina hana hoʻolei | Hoʻopili niho bākeke | Hoʻohui i ke kūlana Mīkini |
|---|---|---|---|---|
| CT4 | ± 0.18 mm | Wax nalowale + mīkini ma hope | OEM Kūpono | Hoʻonui koho |
| CT5 | ± 0.24 mm | ʻO ka uku kiʻekiʻe o ka wax nalowale | OEM kiʻekiʻe | Koho |
| CT6 | ± 0.3 mm | Kūlana wax nalowale | Kūlana hoʻololi OEM | Paʻamau |
| CT7 | ± 0.5 mm | Hoʻokele waiwai nalowale | ʻOEM Hoʻokele Waiwai | Koho |
| CT8 | ± 0.8 mm | Hoʻoheheʻe pūpū | OEM waena-kikoʻī | ʻAʻohe |
| CT9 | ± 1.2 mm | One pūpū / resin | OEM maʻamau | ʻAʻohe |
| CT10 | ± 1.8 mm | One ʻōmaʻomaʻo + mīkini | Hoʻololi waiwai | ʻAʻohe |
| CT11 | ± 2.4 mm | ʻO ke one i hoʻolei ʻia maʻamau | Hoʻololi kālā | ʻAʻole i hoʻohana ʻia |
Hōʻike ka papa helu hoʻomanawanui 8-lālani ma luna i nā helu hoʻomanawanui 8 ISO 8062-3 a me nā kikoʻī hana hoʻolei like 8. Hōʻike ka papa helu 8-lālani ʻo CT6 (± 0.3 mm) lost-wax ka paʻamau Join Machinery no ke kūlana pani OEM, me CT4 / CT5 / CT7 ma ke ʻano he hoʻonui koho a hoʻohaʻahaʻa paha. ʻO ka papa helu 8-lālani ke kumu no kaka mana hoʻomalu maikaʻi o ke kaʻina hana hoʻoleipalapala, a ua kuhikuhi ʻia ka papa 8-lālani e ka hui kūʻai mining i ka wā o ka loiloi mea hoʻolako. Hōʻike pū ka papa 8-lālani i ka hoʻomanawanui one-cast CT11 ma ± 2.4 mm, ʻo ia ka 8x looser ma mua o ka CT6 lost-wax a hoʻokumu i ka pilikia kūpono interference me ka adapter.
ʻO ka ʻōʻili o ka ʻili Ra 6.3 vs Ra 25 μm — 4x ʻokoʻa o ka laumania no ka manawa hana niho bākeke
ʻO ka hoʻohālikelike ʻana o ka ʻili ma waena o ka hoʻolei ʻana i ka wax i nalowale (Ra 6.3 μm) a me ka hoʻolei ʻana i ke one (Ra 25 μm) he ʻokoʻa 4x o ka laumania e hoʻopilikia pololei ana i ka manawa mīkini a me ke kumukūʻai ma hope o ka hoʻolei ʻana. ʻO ka ʻili Ra 6.3 μm mai ka hoʻolei ʻana i ka wax i nalowale e hōʻemi ana i ka manawa mīkini ma hope o ka hoʻolei ʻana ma 30-40% i hoʻohālikelike ʻia me ka ʻili Ra 25 μm mai ka hoʻolei ʻana i ke one, a ʻo ka hōʻemi ʻana o ka manawa mīkini 30-40% e unuhi ʻia i $4-6 no kēlā me kēia ʻāpana mālama kālā i ke kaʻina hana mīkini. ʻO ke ana ʻana o Ra e like me ke kūlana ʻili ISO 1302, a ʻo ka hoʻohālikelike ʻana o Ra 6.3 vs Ra 25 μm ka kuhikuhi maʻamau Join Machinery no ka kikoʻī hoʻopau ʻili hoʻolei.
Hōʻike ka papa hoʻohālikelike ʻilikai 5-lālani ma lalo nei i nā māka ʻilikai 5 a me ke kaʻina hana hoʻolei like ʻana 5, ka manawa mīkini, a me nā palena kumukūʻai. ʻO ka papa 5-lālani ka kuhikuhi maʻamau Join Machinery no ka kikoʻī hoʻopau ʻilikai, a ua kuhikuhi ʻia ka papa 5-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM.
| Papa ʻili | Waiwai Ra | Kaʻina hana hoʻolei | Ka manawa mīkini | Ka hopena o ke kumukūʻai |
|---|---|---|---|---|
| N5 (aniani) | Ra 0.4 μm | Wax nalowale + ma hope o ka poli ʻana | + 25 min/ʻāpana | +$8-12 / ʻāpana (uku kiʻekiʻe) |
| N6 (maikaʻi) | Ra 0.8 μm | Ka nalo ʻana o ka wax + ka mīkini māmā | + 15 min/ʻāpana | +$4-6 / ʻāpana |
| N7 (waena) | Ra 6.3 μm | Kūlana wax nalowale | Maʻamau 5 min | Kahua kumu |
| N8 (ʻāwiliwili) | Ra 12.5 μm | Hoʻoheheʻe pūpū | + 12 min/ʻāpana | +$3-4 / ʻāpana (keu) |
| N9 (ʻino loa) | Ra 25 μm | ʻO ke one i hoʻolei ʻia maʻamau | + 25 min/ʻāpana | +$4-6 / ʻāpana (keu) |
Hōʻike ka papa ʻili 5-lālani ma luna i nā māka ʻili 5 a me nā kikoʻī hana hoʻolei like 5. Hōʻike ka papa 5-lālani ʻo ka N7 (Ra 6.3 μm) lost-wax ke kūlana maʻamau o Join Machinery, a ʻo ka papa 5-lālani ke kumu no ka kikoʻī hoʻopau ʻili RFP no ke kūʻai ʻana i ka mining. Hōʻike pū ka papa 5-lālani i ka hōʻemi ʻana o ka manawa mīkini 30-40% no ka lost-wax vs one-cast, ʻo ia hoʻi he $4-6 ka mālama kālā no kēlā me kēia ʻāpana. Kuhikuhi ʻia ka papa 5-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM, a ʻo ka papa 5-lālani ke kumu no ka loiloi TCO kūʻai niho bākeke.
ʻIkepili ola luhi 60 lā — 6,200 vs 2,800 mau pōʻaiapuni + loiloi ʻano hāʻule
ʻO ka ʻikepili hoʻāʻo luhi o ka lua keleawe Sunrise Mining 60 lā ka hopena hoʻāʻo kahua mining ʻAmelika Hema no ka hoʻohālikelike ʻana i ka niho bākeke nalowale-wax vs. one-casted. ʻO nā kūlana hoʻāʻo: (1) kahua hoʻāʻo ma ka lua hāmama o Sunrise Mining Peru keleawe ore, (2) mīkini hoʻāʻo ma ka mea ʻeli Komatsu PC800LC-8 me ka hiki ke bākeke 4.5 m³, (3) mea hoʻāʻo ma ka hao keleawe me ka paʻakikī Mohs 4-5 a me ka nui o ka silica abrasive 8-12%, (4) pōʻaiapuni hoʻāʻo ma nā hoʻololi 12-hola no 5 mau lā hana (60 mau lā holoʻokoʻa hana), (5) pūʻulu hoʻāʻo ma 60 mau niho no kēlā me kēia kaʻina hana hoʻolei (lost-wax V51TL Join Machinery + one-cast V51TL home). Ua hana ka hoʻāʻo 5-kūlana i ka ʻikepili hoʻohālikelike 2-pūʻulu ma lalo nei.
Hōʻike ka papa ʻikepili hoʻāʻo luhi 60 lā ma lalo nei i ka hoʻohālikelike ʻana o 2-pūʻulu ma waena o 5 mau ana ana luhi. ʻO ka papa ʻikepili hoʻāʻo luhi 60 lā ka kuhikuhi maʻamau Join Machinery no ka hoʻohālikelike ʻana i ke kaʻina hana hoʻolei, a ua kuhikuhi ʻia ka papa ʻikepili hoʻāʻo luhi 60 lā e ka hui kūʻai mining i ka wā o ka loiloi mea hoʻolako.
| Ana ʻana | Lost-wax V51TL (Hui Mīkini) | V51TL one-hoʻoheheʻe ʻia (kūloko) | ʻOkoʻa | Ka hopena o ka hoʻoholo |
|---|---|---|---|---|
| Nā pōʻaiapuni a hiki i ka māwae mua | 6,200 mau pōʻaiapuni | 2,800 mau pōʻaiapuni | +121% (ʻoi aku ka lōʻihi) | Ka lōʻihi o ke ola |
| ʻAno hāʻule | Ka ʻaʻahu mālie (ductile) | Ka haki koke ʻana (brittle) | Hiki ke wānana vs. koke | Hoʻolālā mālama |
| Ka nui o ke kaumaha | 480 MPa | 320 MPa | +50% (ʻoi aku ke kiʻekiʻe) | Ka hoʻomanawanui ukana |
| Ka helu kīnā | 0.5% (1 ʻāpana) | 8.3% (5 ʻāpana) | -94% (haʻahaʻa) | Ka helu hōʻole QC |
| Huina kumukūʻai / hola | $0.84 / hola | $0.93 / hola | -10% (haʻahaʻa) | TCO |
ʻO ka papa ʻikepili hoʻāʻo luhi 60 lā 5-lā ma luna e hōʻike ana i ka hoʻohālikelike 2-batch ma nā ana ana luhi 5. Hōʻike ka papa 5-lālani i nā lanakila o ka lost-wax ma nā ana 5 āpau (nā pōʻaiapuni a hiki i ka haki mua, ke ʻano hāʻule, ka nui o ke kaumaha, ka helu kīnā, ka huina kumukūʻai i kēlā me kēia hola). ʻO ka papa 5-lālani ke kumu no kanīnau hoʻolei maʻamaunā palapala, a ua kuhikuhi ʻia ka papa 5-lālani e ka hui kūʻai mining i ka wā o ka loiloi mea hoʻolako. Hōʻike pū ka papa 5-lālani i ka hoʻolōʻihi ʻana o ke ola luhi 2.2x a me ka hoʻomanawanui ʻana o ka amplitude stress 50% kiʻekiʻe, ʻo ia ke kumu no ka kikoʻī makemake ʻia o ka lost-wax no nā noi mining hopena kiʻekiʻe.
Papa hoʻoholo hiʻohiʻona 5-dimensional - ʻoʻoleʻa / maikaʻi / paia lahilahi / paia mānoanoa / ʻano paʻakikī
ʻO nā hiʻohiʻona 5-dimensional no nā niho bakeke e pili ana i 5 mau makemake hana hoʻolei like ʻole, a ʻo nā hiʻohiʻona 5 e uhi pū ana i 100% o nā RFP kūʻai ʻāpana GET. ʻO ke ʻano mīkini coarse (nā niho pani maʻamau no ke kūkulu ʻana maʻamau) makemake i ka lost-wax CT6 + Ra 6.3 μm no ka hōʻemi ʻana o ka manawa mīkini 30-40%. ʻO ke ʻano mīkini maikaʻi (hoʻololi OEM pololei no Komatsu K-Max / Caterpillar J-series) makemake i ka lost-wax CT6 + Ra 6.3 μm no ke kūpono hoʻopilikia 0.05-0.15 mm. ʻO ke ʻano lahilahi-wall (nā niho bakeke liʻiliʻi V19 / V23 ma lalo o 5 kg) makemake i ka lost-wax CT6 + Ra 6.3 μm no ke kūpaʻa lahilahi-wall. ʻO ke ʻano mānoanoa-wall (nā niho mining kaumaha ma luna o 50 kg) makemake i ka lost-wax CT6 + Ra 6.3 μm no ka kaohi ʻana o ka emi like. ʻO ke kūlana ʻano paʻakikī (nā ʻāpana ripper / nā pale ʻaoʻao / ke ʻano kūikawā) makemake i ka lost-wax CT5 + Ra 0.8 μm no ka hana hou ʻana o ke ʻano paʻakikī.
Hōʻike ka papa hiʻohiʻona ana 5-lālani ma lalo nei i nā hiʻohiʻona ana 5 a me ke kaʻina hana hoʻolei makemake ʻia 5, ka pae hoʻomanawanui, ka ʻoʻoleʻa o ka ʻili, a me ka noi niho bākeke. ʻO ka papa 5-lālani ka kuhikuhi maʻamau Join Machinery no ke koho ʻana i ke kaʻina hana hoʻolei, a ua kuhikuhi ʻia ka papa 5-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM.
| Kūlana | Kaʻina hana i makemake ʻia | Hoʻomanawanui | ʻO ka ʻōʻili | Noi |
|---|---|---|---|---|
| ʻOʻoleʻa (maʻamau) | CT6 nalowale-wax | ± 0.3 mm | Ra 6.3 μm | Nā niho kūkulu laulā |
| Maikaʻi (pololei) | CT6 nalowale-wax | ± 0.3 mm | Ra 6.3 μm | Komatsu K-Max / Caterpillar J / Volvo G |
| Pā lahilahi (V19 / V23) | CT6 nalowale-wax | ± 0.3 mm | Ra 6.3 μm | Nā niho ʻeli liʻiliʻi ma lalo o 5 kg |
| Pā mānoanoa (eli kaumaha) | CT6 nalowale-wax | ± 0.3 mm | Ra 6.3 μm | Nā niho kaumaha ma luna o 50 kg |
| ʻAno paʻakikī (ripper / sidebar) | Lost-wax CT5 (premium) | ± 0.24 mm | Ra 0.8 μm | Nā wēlau ripper / nā pale ʻaoʻao |
Hōʻike ka papa hiʻohiʻona ana 5-lālani ma luna i nā hiʻohiʻona ana 5 a me nā kikoʻī hana hoʻolei makemake ʻia 5. Hōʻike ka papa 5-lālani ʻo ka lost-wax CT6 ke kaʻina hana makemake ʻia no 4 o 5 mau hiʻohiʻona (coarse / fine / thin-wall / thick-wall), me ka lost-wax CT5 ma ke ʻano he koho premium no ke ʻano paʻakikī. ʻO ka papa 5-lālani ke kumu no ke koho ʻana i ke kaʻina hana hoʻolei niho bākeke, a ua kuhikuhi ʻia ka papa 5-lālani e ka hui kūʻai mining i ka wā o ka loiloi mea hoʻolako. Hōʻike pū ka papa 5-lālani i ka ʻili Ra 6.3 μm ma ke ʻano he Join Machinery paʻamau no 4 o 5 mau hiʻohiʻona, ʻo ia ke kumu no ke kūkākūkā ʻaelike OEM.
Ka nānā ʻana i ke ʻano kīnā — ka porosity shrinkage nalowale-wax 0.5% vs nā kīnā ʻili i hoʻolei ʻia me ke one 8% + hoʻokomo one
Hōʻike ka loiloi ʻano kīnā ma waena o ka lost-wax a me ka hoʻolei ʻana i ke one i 5 mau ʻano kīnā maʻamau me nā helu hanana ʻokoʻa koʻikoʻi: (1) porosity shrinkage - lost-wax = 0.5% vs one-cast = 4%, he ʻokoʻa 8x ma muli o ke kaohi paʻa kuhikuhi o ke kaʻina hana lost-wax; (2) nā hemahema ʻili (nā māwae / nā pelu / nā pani anuanu) - lost-wax = 0.1% vs one-cast = 8%, he ʻokoʻa 80x ma muli o ka ʻili mold keramika laumania; (3) hoʻokomo one - lost-wax = 0% (ʻaʻohe mold one) vs one-cast = 2-3% (nā ʻāpana one i hoʻokomo ʻia i loko o ka hoʻolei ʻana), he ʻokoʻa 200x; (4) porosity kinoea - lost-wax = 0.2% vs one-cast = 1.5%, he ʻokoʻa 7.5x ma muli o ka dewaxing i hoʻomalu ʻia + pūpū i hoʻomehana mua ʻia; (5) dimensional out-of-spec — lost-wax = 0.1% vs one-cast = 5%, he ʻokoʻa 50x ma muli o ka ʻokoʻa hoʻomanawanui CT6 vs CT11. ʻO ka loiloi hemahema 5-māhele ka kuhikuhi maʻamau Join Machinery no ka hoʻohālikelike ʻana i ka maikaʻi o ka hoʻolei ʻana.
Hōʻike ka papa loiloi ʻano kīnā 5-lālani ma lalo nei i nā māhele kīnā 5 a me nā helu kīnā 5 e pili ana i ka wax nalowale vs one-cast. ʻO ka papa 5-lālani ka kuhikuhi maʻamau Join Machinery no ka palapala kīnā hoʻolei, a ua kuhikuhi ʻia ka papa 5-lālani e ka hui Join Machinery QC i ka wā o ka hōʻoia ʻana o kēlā me kēia ukana.
| Māhele kīnā | Ka helu nalowale o ka wax | Ka helu one-hoʻolei ʻia | ʻOkoʻa | ʻAno ʻike |
|---|---|---|---|---|
| Ka porosity o ka emi ʻana | 0.5% | 4% | 8x haʻahaʻa | Nānā PT / RT |
| Nā kīnā o ka ʻili | 0.1% | 8% | 80x haʻahaʻa | ʻIke + ana |
| Hoʻokomo ʻia ke one | 0% (ʻaʻohe ʻōmole one) | 2-3% | 200x haʻahaʻa | ʻIke + X-ray |
| Ka porosity kinoea | 0.2% | 1.5% | 7.5x haʻahaʻa | Nānā ʻana i ke kukuna X |
| ʻOOS Ana | 0.1% | 5% | 50x haʻahaʻa | Ana ʻana o CMM |
Hōʻike ka papa loiloi ʻano kīnā 5-lālani ma luna i nā māhele kīnā 5 a me nā helu kīnā 5 e pili ana i ka wax nalowale vs one-cast. Hōʻike ka papa 5-lālani i nā lanakila o ka wax nalowale ma nā māhele kīnā 5 āpau, me ka hoʻokomo ʻana o ke one e hōʻike ana i ka ʻokoʻa nui loa (200x haʻahaʻa no ka wax nalowale ma muli o ka ʻole o ka ʻōmole one). ʻO ka papa 5-lālani ke kumu no ka palapala helu kīnā hoʻolei, a ua kuhikuhi ʻia ka papa 5-lālani e ka hui kūʻai mining i ka wā o ka loiloi mea hoʻolako. Hōʻike pū ka papa 5-lālani i nā ʻano nānā (PT = penetrant testing, RT = radiographic testing, CMM = coordinate measuring machine) no kēlā me kēia māhele kīnā.
Ka haki ʻana o nā ʻāpana 5 o ka ʻenekinia kumukūʻai - ka loiloi TCO i hoʻolei ʻia me ke one
ʻO ka loiloi ʻenekinia kumukūʻai lost-wax vs one-cast e wāwahi i ke kumukūʻai FOB no kēlā me kēia ʻāpana i 5 mau ʻāpana kumukūʻai: (1) mea maka - lost-wax = $14-18 no kēlā me kēia ʻāpana vs one-cast = $10-14 no kēlā me kēia ʻāpana, he uku kiʻekiʻe 30-40% ma muli o ke kikoʻī alloy kiʻekiʻe; (2) ʻano wax + pūpū keramika - lost-wax = $6-8 no kēlā me kēia ʻāpana vs one-cast = $0 (ʻaʻohe ʻano wax); (3) mīkini - lost-wax = $4-6 no kēlā me kēia ʻāpana (emi ka mīkini ma muli o CT6 + Ra 6.3) vs one-cast = $8-12 no kēlā me kēia ʻāpana (ʻoi aku ka mīkini ma muli o CT11 + Ra 25), he emi 30-50%; (4) hana hou + kīnā - lost-wax = $1-2 no kēlā me kēia ʻāpana (0.5% ka helu kīnā) vs one-cast = $4-6 no kēlā me kēia ʻāpana (8% ka helu kīnā), he emi 70-80%; (5) ke ola TCO — nalowale-wax = $5-8 mālama kālā no kēlā me kēia ʻāpana (2.2x hoʻolōʻihi ola) vs one-cast = $0. ʻO ke kumukūʻai huina 5-ʻāpana no kēlā me kēia ʻāpana he $36-48 no ka nalowale-wax vs $22-26 no ka one-cast.
Hōʻike ka papa ʻenekinia kumukūʻai 5-lālani ma lalo nei i nā ʻāpana kumukūʻai 5 a me nā waiwai kumukūʻai 5 e pili ana i ka wax-lost vs one-cast. ʻO ka papa 5-lālani ka kuhikuhi maʻamau Join Machinery no ka loiloi ʻenekinia kumukūʻai, a ua kuhikuhi ʻia ka papa 5-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM.
| ʻĀpana kumukūʻai | Wax nalowale | Hoʻolei ʻia ke one | ʻOkoʻa | % o ka huina |
|---|---|---|---|---|
| Mea maka | $14-18 / ʻāpana | $10-14 / ʻāpana | +30-40% | 40-45% |
| Wax + pūpū | $6-8 / ʻāpana | $0 | +$6-8 | 15-20% |
| Mīkini | $4-6 / ʻāpana | $8-12 / ʻāpana | -30-50% | 10-15% |
| Hana hou + kīnā | $1-2 / ʻāpana | $4-6 / ʻāpana | -70-80% | 3-5% |
| Nā mālama kālā TCO no ke ola holoʻokoʻa | -$5-8 / ʻāpana | $0 | +$5-8 i mālama ʻia | -10-15% |
| Huina no kēlā me kēia ʻāpana | $36-48 / ʻāpana | $22-26 / ʻāpana | +60-90% | 100% |
| Huina kumukūʻai / hola | $0.84 / hola | $0.93 / hola | -10% | TCO |
Hōʻike ka papa ʻenekinia kumukūʻai 7-lālani ma luna i nā ʻāpana kumukūʻai 5 me nā lālani hōʻuluʻulu manaʻo 2 (huina no kēlā me kēia ʻāpana + huina kumukūʻai no kēlā me kēia hola). Hōʻike ka papa ʻaina 7-lālani he 60-90% kiʻekiʻe ke kumukūʻai mua o ka lost-wax akā he 10% haʻahaʻa ka huina kumukūʻai no kēlā me kēia hola hana. ʻO ka papa ʻaina 7-lālani ke kumu no ka hoʻohālikelike kumukūʻai RFP kūʻai mining, a ua kuhikuhi ʻia ka papa ʻaina 7-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM. Hōʻike pū ka papa ʻaina 7-lālani i ka mea maka ma ke ʻano he ʻāpana kumukūʻai nui loa ma 40-45% o ka huina, a me ka mālama kālā TCO ola ma -10-15% ma ke ʻano he kumu hoʻāpono waiwai koʻikoʻi no ka uku lost-wax.
E hui pū me ka mīkini FAQ heleuma — “lost-wax only · ʻaʻohe one casting or forging” 官网原文
ʻŌlelo maopopo ka Join Machinery FAQ ma ka pūnaewele o ka hui (https://www.nbjm-china.com/about-us/): "ʻO kā mākou mau ʻāpana a pau i hana ʻia e ka hoʻolei ʻana i ka wax nalowale wale nō, ʻaʻohe hoʻolei one a i ʻole ka forging, me ke kaʻina hana wela paʻakikī loa, paʻakikī o loko 48 HRC a me waho 50 HRC." ʻO kēia ʻōlelo FAQ kūhelu ka hoʻohiki ʻenekinia e hana ana ka laina hana Join Machinery i ka 100% lost-wax casting me ka ʻole o ka hoʻolei one a i ʻole ka forging, a ʻo ka ʻōlelo FAQ ke kumu no ka pane RFP kūʻai ʻāpana GET ʻEulopa a me ʻAmelika ʻĀkau. Hōʻike pū ka ʻōlelo FAQ i ka hoʻohiki mālama wela Join Machinery: paʻakikī o loko 48 HRC (core) a me ka paʻakikī o waho 50 HRC (ʻili), kahi e hana ai i ka hui pū ʻana o ka paʻakikī hopena 35-45 J Charpy.
Hoʻoponopono pū ka Join Machinery FAQ i ka paʻakikī o ka adapter: "ʻO kā mākou paʻakikī adapter he HRC40-45, me ke kaʻina hana wela paʻakikī loa e hōʻoia i ka paʻakikī a me ka ikaika loa, no laila ma hope o ka hoʻololi ʻana i nā niho bākeke 7-10 mau manawa, pono ka mea hoʻohana hope e hoʻololi i nā adapters." ʻO ka ʻōlelo adapter FAQ ke kumu no ka kikoʻī o ka lakio hoʻololi 7-10x, a ʻo ka adapter FAQ ke kumu no ka Komatsu K-Max series, Caterpillar J-series, a me Volvo G-series replacement GET parts engineering specification.
Hōʻike ka papa heleuma FAQ 4-laina Join Machinery ma lalo nei i nā kumuhana FAQ 4 a me nā ʻōlelo FAQ kūhelu 4 mai ka pūnaewele Join Machinery. ʻO ka papa 4-laina ka kuhikuhi maʻamau Join Machinery no ka palapala FAQ, a ua kuhikuhi ʻia ka papa 4-laina e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM.
| Kumuhana FAQ | ʻŌlelo FAQ kūhelu (原文) | Hoʻokō ʻenekinia | Ka hopena o ke kūʻai ʻana |
|---|---|---|---|
| Kaʻina hana hoʻolei | "ʻO ka hoʻolei ʻana i ka wax nalowale wale nō, ʻaʻohe hoʻolei one a i ʻole ka forging" | 100% wax nalowale | CT6 + Ra 6.3 maʻamau |
| Ka mālama wela | "ʻO ka paʻakikī o loko he 48 HRC a ʻo waho he 50 HRC" | Kaʻina hana 5-ʻanuʻu | 35-45 J hopena Charpy |
| Paʻakikī o ka mea hoʻololi | "ʻO ka paʻakikī o ka mea hoʻololi he HRC40-45" | ʻokoʻa 7-12 HRC | 7-10x ka lakio pani |
| Mea maka | "Kila Alloy Kūlana Kiʻekiʻe" | Mea hoʻohuihui kiʻekiʻe | Moʻo K40RC / K50RC / V51TL |
Hōʻike ka papa kuhikuhi FAQ 4-lālani ma luna i nā kumuhana FAQ 4 a me nā ʻōlelo kūhelu 4 o Join Machinery. Hōʻike ka papa kuhikuhi 4-lālani i nā kūpaʻa ʻenekinia Join Machinery (100% lost-wax + 5-step heat treatment + 40-45 HRC adapter + premium alloy), a ʻo ka papa kuhikuhi 4-lālani ke kumu no ka palapala RFP kūʻai mining. Hōʻike pū ka papa kuhikuhi 4-lālani i ka Join Machinery FAQ ma ke ʻano he kumu mana no ka kikoʻī ʻaelike OEM, a ua kuhikuhi ʻia ka papa kuhikuhi 4-lālani e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM.
Papa inoa RFP kūʻai mining 6-kahua - kaʻina hana / hoʻomanawanui / Ra / luhi / hōʻoia / manawa alakaʻi
ʻO ka RFP niho bākeke mining maʻamau e komo pū me 6 mau kahua kūʻai: (1) ka kikoʻī o ke kaʻina hana hoʻolei (wax nalowale wale nō), (2) ka hoʻomanawanui dimensional e like me ISO 8062-3 (maʻamau CT6), (3) ka ʻoʻoleʻa o ka ʻili e like me ISO 1302 (maʻamau Ra 6.3 μm), (4) ke ola luhi e like me ISO 1099 (≥ 6,000 mau pōʻaiapuni maʻamau), (5) palapala hōʻoia mea (moʻolelo kila alloy + mālama wela), (6) ka manawa alakaʻi (nā lā hana). Hoʻoholo pū nā kahua kūʻai 6 i ka pane RFP kūʻai mining, a ʻo nā kahua 6 ke kumu no ke kūkākūkā ʻaelike Join Machinery OEM. Hoʻākāka pinepine ʻia nā kahua kūʻai 6 i loko o ka template RFP kūʻai mining, a ʻo nā kahua 6 ke kuhikuhi maʻamau no ke kaʻina kūʻai ʻāpana GET.
Hōʻike ka papa inoa papa inoa kūʻai 6-kahua ma lalo nei i nā kahua kūʻai 6 a me nā waiwai maʻamau 6 no ka niho bākeke Join Machinery lost-wax V51TL. ʻO ka papa 6-kahua ka kuhikuhi maʻamau Join Machinery no ka pane RFP kūʻai mining, a ua kuhikuhi ʻia ka papa 6-kahua e ka hui kūʻai aku ʻo Join Machinery i ka wā o ke kūkākūkā ʻaelike OEM.
| Kahua kūʻai | ʻO ka paʻamau V51TL nalowale | Kuhikuhi V51TL i hoʻoheheʻe ʻia i ke one | Ka hoʻoikaika kūkākūkā |
|---|---|---|---|
| Kaʻina hana hoʻolei | ʻO ka wax nalowale wale nō | Hoʻolei ʻia ke one (hōʻole ʻia) | Hoʻokō V11-c |
| Ke ahonui (ISO 8062-3) | CT6 ± 0.3 mm | CT11 ± 2.4 mm | Hoʻonui ʻia ʻo CT5 (+8%) |
| ʻIli (ISO 1302) | Ra 6.3 μm | Ra 25 μm | Hoʻonui ʻia ʻo Ra 0.8 (+12%) |
| Luhi (ISO 1099) | ≥ 6,200 mau pōʻaiapuni | 2,800 mau pōʻaiapuni | Hōʻike hoʻāʻo no kēlā me kēia hoʻouna |
| Palapala hōʻoia mea | Moʻolelo kila kila + mālama wela | Mea hana wale nō | Loaʻa ka PPAP / FAI |
| Ka manawa o waena o ka hoʻomaka a i ka wā pau | 25-30 mau lā hana | 15-20 mau lā hana | Rush +20% uku kiʻekiʻe |
Hōʻike ka papa inoa kūʻai 6-kahua ma luna i nā kahua kūʻai 6 a me nā waiwai maʻamau 6 no ka niho bākeke V51TL nalowale. Hōʻike ka papa 6-kahua ʻo ka V51TL nalowale ka kikoʻī paʻamau, a ʻo ka papa 6-kahua ke kumu no ke kūkākūkā ʻaelike kūʻai mining. ʻO ka papa 6-kahua ke kumu no ka pane RFP hui kūʻai aku ʻo Join Machinery, a ua kuhikuhi ʻia ka papa 6-kahua e ka hui kūʻai mining i ka wā o ke koho ʻana i ka mea hoʻolako. Hōʻike pū ka papa 6-kahua i ka leverage kūkākūkā ma waena o nā kahua kūʻai 6, a ʻo ka leverage kūkākūkā 6-kahua ke kumu no nā huaʻōlelo ʻaelike OEM.
ʻO ka lawe ʻana i ka ʻenekinia - ʻo ka hoʻolei wax nalowale ke kaʻina hana nui no 70% o ke kūʻai ʻana i nā ʻāpana GET ma ʻEulopa a me ʻAmelika ʻĀkau
ʻO ka haʻawina koʻikoʻi loa mai nā RFP kūʻai mining 32 ʻEulopa a me ʻAmelika ʻĀkau i kākoʻo ʻia e ka hui ʻenekinia Join Machinery i nā makahiki 16+ i hala o ka ʻike hoʻokuʻu aku i nā ʻāpana GET, ʻo ia ka hoʻolei ʻana i ka wax-lost ke kaʻina hana nui no 70% o ke kūʻai ʻana i nā ʻāpana GET ʻEulopa a me ʻAmelika ʻĀkau. Hāʻawi ke kaʻina hana hoʻolei lost-wax i ke kaulike kūpono ma waena o 5 mau ana hoʻoholo kūʻai: ka hoʻomanawanui dimensional ma CT6 ± 0.3 mm no ISO 8062-3, ka ʻili o ka ʻili ma Ra 6.3 μm no ISO 1302, ke ola luhi ma 6,200 mau pōʻaiapuni no ISO 1099, ka helu kīnā ma 0.5% no kēlā me kēia hoʻouna, a me ka huina kumukūʻai no kēlā me kēia hola hana ma $0.84. ʻO nā ana 5 i hui pū ʻia e hana i ka hoʻolei ʻana i ka wax-lost i koho paʻamau no 70% o ke kūʻai ʻana i ka mining ʻEulopa a me ʻAmelika ʻĀkau me Sunrise Mining (Peru), Glencoe Quarry (Scotland), a me Bardon Hill Quarry (UK).
No ke kūlana hoʻololi kālā 15% (ʻoihana liʻiliʻi / noi koʻikoʻi ʻole), ʻo ke koho kūpono loa ʻo ke koho hoʻolei one ma $22-26 no kēlā me kēia ʻāpana. No ke kūlana OEM pololei 10% (Komatsu K-Max / Caterpillar J-series OEM replacement), ʻo ke koho premium lost-wax CT5 ma $44-58 no kēlā me kēia ʻāpana ke koho premium-quality. No ke kūlana mining kūikawā 5% (ripper tips / sidebar protectors / complex shape), ʻo ke koho premium lost-wax CT5 + Ra 0.8 μm ma $55-75 no kēlā me kēia ʻāpana ke koho kiʻekiʻe. ʻO ka makemake hoʻolei 4-tier (sand-cast CT11 / lost-wax CT6 / lost-wax CT5 / lost-wax CT5+Ra 0.8) e uhi ana i ka 100% o ka ʻāina RFP kūʻai ʻāpana GET, a ʻo ke koho hoʻolei 4-tier ka Join Machinery standard reference no ka pane OEM RFP. Kākoʻo ʻo Xin Jack a me ka hui ʻenekinia ʻo Join Machinery i nā hui kūʻai mining me ka hōʻike dimensional ISO 8062-3 CT6 no kēlā me kēia ukana, ka hōʻike ʻilikai ISO 1302 no kēlā me kēia batch, ka hōʻike hoʻāʻo luhi no kēlā me kēia ukana, ke kūkākūkā ʻaelike OEM, a me ka lawe ʻana i ka manawa kūpono no ke kaʻina pane RFP niho bākeke mining.
Nā nīnau a ka hui kūʻai ʻana i ka mining e pili ana i ka nalowale o ka wax vs. ke one no ka hoʻolei ʻana no nā niho bākeke
He aha ka ʻokoʻa ma waena o ka hoʻolei hoʻopukapuka kālā nalowale-wax a me ka hoʻolei one no nā niho bākeke?
ʻO ka ʻokoʻa e pili ana i 5 mau ana: (1) ka hoʻomanawanui ana no kēlā me kēia ISO 8062-3 — wax nalowale CT6 (± 0.3 mm) vs one-cast CT11 (± 2.4 mm); (2) ʻoʻoleʻa o ka ʻili no kēlā me kēia ISO 1302 — wax nalowale Ra 6.3 μm vs one-cast Ra 25 μm; (3) ke ola luhi — wax nalowale 6,200 mau pōʻaiapuni vs one-cast 2,800 mau pōʻaiapuni; (4) ka nui o ke kīnā — wax nalowale 0.5% porosity shrinkage vs one-cast 8% nā kīnā o ka ʻili + hoʻokomo one; (5) ka huina kumukūʻai no kēlā me kēia hola hana — wax nalowale $0.84 vs one-cast $0.93, he 10% ka emi ʻana o ka TCO ʻoiai ke kumukūʻai mua kiʻekiʻe 60-90%.
No ke aha e hoʻohana wale ai ʻo Join Machinery i ka hoʻolei wax nalowale no nā niho bākeke?
Hoʻohana wale ʻo Join Machinery i ka hoʻolei wax nalowale no 4 mau kumu ʻenekinia: (1) pololei o ke ana - CT6 ka hoʻomanawanui koʻikoʻi no ke kūpono o ka mea hoʻololi niho bākeke; (2) hoʻopau ʻili - Ra 6.3 μm e hōʻemi ana i ka manawa mīkini ma hope o ka hoʻolei ʻana ma 30-40%; (3) ola luhi - 6,200 mau pōʻaiapuni vs 2,800 mau pōʻaiapuni no ka hoʻolei ʻana i ke one; (4) helu kīnā - 0.5% porosity shrinkage vs 8% mau kīnā ʻili no ka hoʻolei ʻana i ke one.
He aha ka pae hoʻomanawanui ISO 8062-3 CT6 vs CT11 no nā niho bākeke?
ʻO ke ʻano hoʻomanawanui ISO 8062-3 CT6 vs CT11 e uhi ana i 8 mau pae: CT4 (± 0.18 mm) / CT5 (± 0.24 mm) / CT6 (± 0.3 mm) / CT7 (± 0.5 mm) / CT8 (± 0.8 mm) / CT9 (± 1.2 mm) / CT10 (± 1.8 mm) / CT11 (± 2.4 mm). He mea koʻikoʻi ke ʻano hoʻomanawanui nalowale CT6 no ke kūpono o ka hoʻopilikia ʻana he 0.05-0.15 mm ma waena o ka niho bākeke a me ka mea hoʻololi, a ua palupalu loa ke ʻano hoʻomanawanui one-hoʻolei CT11 no ke kūpono o ka hoʻopilikia ʻana.
He aha ka ʻokoʻa kumukūʻai ma waena o ka lost-wax a me ka hoʻolei one no nā niho bākeke?
ʻO ka ʻokoʻa o ke kumukūʻai e pili ana i 5 mau ʻāpana: (1) mea maka — lost-wax = $14-18 vs one-cast = $10-14; (2) hoʻohālike wax + pūpū keramika — lost-wax = $6-8 vs one-cast = $0; (3) mīkini — lost-wax = $4-6 vs one-cast = $8-12; (4) hana hou + kīnā — lost-wax = $1-2 vs one-cast = $4-6; (5) huina kumukūʻai no kēlā me kēia ʻāpana — lost-wax = $36-48 vs one-cast = $22-26. ʻOiai ke kumukūʻai mua he 60-90% kiʻekiʻe, hāʻawi ka lost-wax i ka huina kumukūʻai haʻahaʻa he 10% no kēlā me kēia hola hana.
He aha ka ʻokoʻa o ke ola luhi ma waena o ka nalowale ʻana o ka wax a me ke one hoʻolei no nā niho bākeke?
ʻO ka ʻokoʻa o ke ola luhi e pili ana i 3 mau ana: (1) nā pōʻaiapuni a hiki i ka māwae mua e like me ISO 1099 - nā pōʻaiapuni nalowale 6,200 vs nā pōʻaiapuni one-cast 2,800; (2) ʻano hāʻule - hāʻule ka wax nalowale ma muli o ke komo mālie (ductile) vs nā hāʻule one-cast ma muli o ka chipping koke (brittle); (3) ka nui o ke koʻikoʻi cyclic - ʻae ka wax nalowale i 480 MPa vs ʻae ka wax one-cast i 320 MPa, he 50% kiʻekiʻe aʻe ke koʻikoʻi.
He aha ke kumukūʻai FOB maʻamau no nā niho bākeke wax-nalowale vs. nā niho bākeke i hoʻolei ʻia me ke one?
ʻO ke kumukūʻai FOB maʻamau no nā niho bakeke wax nalowale he $36-48 no kēlā me kēia ʻāpana (Join Machinery V51TL / V43TL / K40RC), a ʻo ke kumukūʻai FOB maʻamau no nā niho bakeke i hoʻolei ʻia i ke one he $22-26 no kēlā me kēia ʻāpana. ʻO ke kumukūʻai $14-22 no kēlā me kēia ʻāpana no ka wax nalowale ua loaʻa mai nā ʻāpana kumukūʻai 4: ke ʻano wax + pūpū keramika, ka hoʻomanawanui paʻa, ka haʻahaʻa o ka helu kīnā, a me ka hoʻolōʻihi ʻana o ke ola he 2.2x, kahi e hāʻawi pū ai i ka huina kumukūʻai haʻahaʻa he 10-15% no kēlā me kēia hola hana.
Ka manawa hoʻouna: Aug-06-2026